• Home
  • Browse
    • Current Issue
    • By Issue
    • By Author
    • By Subject
    • Author Index
    • Keyword Index
  • Journal Info
    • About Journal
    • Aims and Scope
    • Editorial Board
    • Publication Ethics
    • Peer Review Process
  • Guide for Authors
  • Submit Manuscript
  • Contact Us
 
  • Login
  • Register
Home Articles List Article Information
  • Save Records
  • |
  • Printable Version
  • |
  • Recommend
  • |
  • How to cite Export to
    RIS EndNote BibTeX APA MLA Harvard Vancouver
  • |
  • Share Share
    CiteULike Mendeley Facebook Google LinkedIn Twitter
JES. Journal of Engineering Sciences
arrow Articles in Press
arrow Current Issue
Journal Archive
Volume Volume 53 (2025)
Volume Volume 52 (2024)
Issue Issue 6
Issue Issue 5
Issue Issue 4
Issue Issue 3
Issue Issue 2
Issue Issue 1
Volume Volume 51 (2023)
Volume Volume 50 (2022)
Volume Volume 49 (2021)
Volume Volume 48 (2020)
Volume Volume 47 (2019)
Volume Volume 46 (2018)
Volume Volume 45 (2017)
Volume Volume 44 (2016)
Volume Volume 43 (2015)
Volume Volume 42 (2014)
Volume Volume 41 (2013)
Volume Volume 40 (2012)
Volume Volume 39 (2011)
Volume Volume 38 (2010)
Volume Volume 37 (2009)
Volume Volume 36 (2008)
Volume Volume 35 (2007)
Volume Volume 34 (2006)
Dawood, A., Omar, R. (2024). Study of smelting Egyptian black sand ilmenite by using El Magara coal. JES. Journal of Engineering Sciences, 52(3), 1-13. doi: 10.21608/jesaun.2024.242120.1270
Ahmed Dawood; Refaie Omar. "Study of smelting Egyptian black sand ilmenite by using El Magara coal". JES. Journal of Engineering Sciences, 52, 3, 2024, 1-13. doi: 10.21608/jesaun.2024.242120.1270
Dawood, A., Omar, R. (2024). 'Study of smelting Egyptian black sand ilmenite by using El Magara coal', JES. Journal of Engineering Sciences, 52(3), pp. 1-13. doi: 10.21608/jesaun.2024.242120.1270
Dawood, A., Omar, R. Study of smelting Egyptian black sand ilmenite by using El Magara coal. JES. Journal of Engineering Sciences, 2024; 52(3): 1-13. doi: 10.21608/jesaun.2024.242120.1270

Study of smelting Egyptian black sand ilmenite by using El Magara coal

Article 5, Volume 52, Issue 3, May 2024, Page 1-13  XML PDF (479.86 K)
Document Type: Research Paper
DOI: 10.21608/jesaun.2024.242120.1270
View on SCiNiTO View on SCiNiTO
Authors
Ahmed Dawood email orcid 1; Refaie Omarorcid 2
1Nuclear Materials Authority, Egypt
2Mining and Metallurgical Engineering Dept., Faculty of Engineering, Assiut University, Assiut, Egypt.
Abstract
Black sand is beach deposits that come from the headwaters of the Nile, which are rich in heavy minerals. The major economic mineral is ilmenite. It represents around 60 – 70 % of economic minerals quantity. To increase the adding value of the national resources carried out a serial of experiments to study smelting process for producing high Titania slag and cast iron. The main factors which affected on the process are the amounts of carbon, time of experiments and amount of flux agent. The effect of many factors such as time which were (20, 25 & 30 min), carbon content which were (15 %, 20 % & 30 %) and using a flux agent which were (1 %, 2 % & 3 %) were studied, as well as the properties of some mechanical samples such as hardness and drop number. As a result of these studies, we obtained some important results on the importance of the effect of time on iron yield, and that the content of the preferred flux agent gives good results on iron yield. The obtained iron yield is 80.5 % and the assay of titanium dioxide in Titania slag is 77.6 %.
Keywords
Ilmenite smelting; Titania slag; cast iron; carbothermic reaction; black sand
Main Subjects
Mining and Metallurgical Engineering.
References

[1]        G. A. Dabbour, "The Egyptian placer deposits-a potential source for nuclear raw materials," 1995.

[2]        M. I. Moustafa, "The mineralogical and chemical composition of the strongly magnetic egyptian black sand altered ilmenite," Engineering, Technology & Applied Science Research, vol. 13, no. 4, pp. 11298-11317, 2023.

[3]        H. Mahmoud, A. Abdel-Lateef, and A. Attiah, "Distribution of some elements in the Egyptian black sands from Abu Khashaba beach area," 2013.

[4]        M. I. Moustafa, "Some Mineralogical Characteristics of the Egyptian Black Sand Beach Ilmenite Part IΙ: Rutile-Ilmenite and the Various Titanhematite Grains," Engineering, Technology & Applied Science Research, vol. 12, no. 6, pp. 9640-9653, 2022.

[5]        K. Stanaway, "Overview of titanium dioxide feedstocks," Mining engineering, vol. 46, no. 12, pp. 1367-1370, 1994.

[6]        S. Lobo, L. Kolbeinsen, and S. Seim, "Reduction of ilmenite with synthesis gas," in Heavy minerals conference, 2013.

[7]        J. Kopyscinski, T. J. Schildhauer, and S. M. Biollaz, "Production of synthetic natural gas (SNG) from coal and dry biomass–A technology review from 1950 to 2009," Fuel, vol. 89, no. 8, pp. 1763-1783, 2010.

[8]        N. El-Hussiny, T. Lasheen, and M. Shalabi, "Kinetic reduction of Rosetta ilmenite with coke Breeze and Beneficiation of the product," The Journal of Ore Dressing, vol. 10, no. 20, pp. 16-23, 2008.

[9]        S. El-Tawil, I. Morsi, A. Yehia, and A. Francis, "Alkali reductive roasting of ilmenite ore," Canadian Metallurgical Quarterly, vol. 35, no. 1, pp. 31-37, 1996.

[10]      R. DeVries, R. Roy, and E. Osborn, "Phase equilibria in the system CaO‐TiO2–SiO2," Journal of the American Ceramic Society, vol. 38, no. 5, pp. 158-171, 1955.

[11]      A. Berezhnoi and N. Gul'ko, "Aluminum titanate as a refractory material," Coll. of Works on the Chemistry and Technology of Silicates, pp. 217-233, 1956.

[12]      R. DeVries, R. Roy, and E. Osborn, "Phase Equilibria in the System CaO–Ti02," The Journal of Physical Chemistry, vol. 58, no. 12, pp. 1069-1073, 1954.

[13]      M. Binnewies and E. Milke, Thermochemical data of elements and compounds. Wiley Online Library, 2002.

[14]      J. G. Speight, The Chemistry and Technology of coal. CRC press, 1994.

[15]      R. K. Hessley, J. W. Reasoner, and J. T. Riley, "Coal science: An introduction to chemistry, technology and utilization," 1986.

[16]      H. C. Porter and F. K. Ovitz, The volatile matter of coal. US Government Printing Office, 1910.

[17]      H. Baioumy, "Mineralogical and geochemical characterization of the Jurassic coal from Egypt," Journal of African Earth Sciences, vol. 54, no. 3-4, pp. 75-84, 2009.

[18]      S. A. Ibrahim, F. Yunus, K. S. Ariffin, S. A. R. Sheikh Abdul Hamid, S. Ismail, and N. A. Jabit, "The removal of Fe from the reduced ilmenite via aeration leaching assessing the effect of operating parameters," Physicochemical Problems of Mineral Processing, vol. 57, no. 6, 2021.

[19]      C. Kucukkaragoz and R. Eric, "Solid state reduction of a natural ilmenite," Minerals Engineering, vol. 19, no. 3, pp. 334-337, 2006.

[20]      A. Jongejan and A. Wilkins, "A re-examination of the system CaO-TiO2 at liquidus temperatures," Journal of the Less Common Metals, vol. 20, no. 4, pp. 273-279, 1970.

[21]      S. Kimura and A. Muan, "Phase relations in the system CaO-iron oxide-TiO2 in air," American Mineralogist: Journal of Earth and Planetary Materials, vol. 56, no. 7-8, pp. 1332-1346, 1971.

Statistics
Article View: 258
PDF Download: 435
Home | Glossary | News | Aims and Scope | Sitemap
Top Top

Journal Management System. Designed by NotionWave.